Imagine the perfect harmony of flavors and textures: the irresistible crunch of buttery sourdough bread, the rich, smoky sweetness of tender pulled pork, and the comforting stretch of gooey, melted cheese. This isn’t just any sandwich; it’s a culinary masterpiece known as the Pulled Pork Grilled Cheese. It’s a dish that elevates the humble grilled cheese to an extraordinary comfort food experience, transforming simple leftovers into something truly spectacular that you’ll crave again and again.

The Art of Repurposing: Elevating Leftovers to New Heights
One of the most rewarding aspects of cooking is the art of repurposing leftovers. It’s not just about saving money or reducing food waste; it’s about culinary creativity and the joy of transforming a previous meal into something entirely new and exciting. This approach is particularly valuable in today’s busy world, offering a smart way to enjoy diverse meals without constant cooking from scratch. For those of us who have transitioned from cooking for large families to smaller households, like my journey from a family of six to just two, this becomes an even more practical and enjoyable challenge. While cooking for our now-thirteen-person family gatherings on Sundays feels effortless, adapting to smaller portions and innovating with leftovers has become my new passion. The Pulled Pork Grilled Cheese is a shining example of this philosophy, turning a delicious initial meal into a second act that’s just as, if not more, anticipated.

Grilled Cheese with Pulled Pork: A Comfort Food Revelation
This incredible grilled cheese sandwich began its life as my signature Slow Cooker Dr. Pepper BBQ Pork. For years, this has been a go-to recipe for family dinners and tailgate parties, celebrated for its simplicity and unforgettable taste. It features a succulent pork loin roast or pork butt, slow-cooked to perfection in a rich, homemade Dr. Pepper barbecue sauce. While it’s fantastic served traditionally on hamburger or slider buns, its true magic lies in its versatility. This particular BBQ pork recipe not only delivers incredible flavor and ease of preparation but also freezes exceptionally well, making it ideal for creative repurposing. And let’s be honest, who can resist the allure of a perfectly crafted grilled cheese sandwich?

The Ultimate Pulled Pork Grilled Cheese Sandwich: A Flavorful Upgrade
When you find yourself with a bounty of leftover pulled pork, transforming it into a grilled cheese sandwich is arguably one of the most brilliant ways to give it a delicious second life. This isn’t just a meal; it’s an experience that embodies the very essence of comfort food. Imagine crispy, golden-brown, buttery bread encasing a generous layer of gooey, savory melted cheese, perfectly complementing the tender, smoky BBQ pork mixture. The result is a sandwich that feels genuinely special, a gourmet twist on a classic, yet remains incredibly simple to prepare for any night of the week. It’s the kind of dish that delights the senses and satisfies the soul, making it a perfect choice for both quick lunches and satisfying dinners.
If you’re as passionate about these BBQ Pork Grilled Cheese Sandwiches as I am, you’ll surely enjoy exploring other mouth-watering barbecue-inspired recipes. Be sure to check out my Crockpot Hawaiian Chicken Sandwich recipe for another slow-cooked sensation, or these hearty Smoked BBQ Hot Dogs & Kraut for a fun twist. If barbecue truly is your “jam,” don’t miss this fantastic roundup of recipes to make with a simple bottle of BBQ Sauce, offering endless possibilities for flavorful meals.
Crafting the Perfect Dr. Pepper BBQ Pork Grilled Cheese
While classic grilled cheese sandwiches hold a special place in our hearts, the addition of tender, flavorful pulled pork elevates them to an entirely new level of deliciousness. The combination of smoky barbecue sauce, succulent pork, and creamy, melted cheese creates an irresistible flavor profile. The secret to a truly outstanding Pulled Pork Grilled Cheese starts with the bread. Sourdough bread is my top recommendation here; its robust texture and tangy flavor not only complement the rich filling beautifully but also hold up exceptionally well to the saucy pork mixture, preventing any unwanted sogginess that softer breads might experience. For the cheese, Gouda is my personal favorite, offering a creamy, slightly nutty flavor and an incredible melt. However, feel free to experiment with other delectable options like sharp cheddar, classic American cheese for that ultimate nostalgic feel, or even pepper jack for a little spicy kick. Each cheese brings its own unique character to this already phenomenal sandwich.

Key Ingredients for Your Pulled Pork Grilled Cheese
Creating this satisfying sandwich requires just a handful of simple ingredients, especially if you already have leftover pulled pork ready to go. Here’s what you’ll need to gather:
- Leftover Pulled Pork: The star of our sandwich! If you’re using my Dr. Pepper BBQ Pork, it’s already perfectly sauced. Otherwise, simply mix your leftover pulled pork with your favorite barbecue sauce – whether it’s a trusty bottled variety or your own delicious homemade BBQ sauce. Ensure it’s well-coated for maximum flavor.
- Sourdough Bread: As mentioned, sourdough is an excellent choice. Its firm crust and chewy interior provide a fantastic contrast to the soft filling and maintain a delightful crunch throughout the grilling process. Its slight tang also cuts through the richness of the pork and cheese.
- Gouda Cheese: My preferred cheese for its smooth melt and rich flavor. Consider using smoked Gouda for an extra layer of complexity that pairs beautifully with the barbecue notes. Don’t hesitate to substitute with American cheese for a classic, extra-melty grilled cheese, sharp cheddar for a bolder taste, or pepper jack for those who enjoy a hint of spice.
- Butter: Essential for achieving that coveted golden-brown, crispy exterior on your bread. While some culinary adventurers opt for mayonnaise, I find that butter delivers the most consistent and irresistible crust. It provides a rich flavor and helps toast the bread evenly.

Step-by-Step Guide: How to Make Pulled Pork Grilled Cheese
This sandwich comes together incredibly quickly and effortlessly, making it the perfect solution for those busy weeknights when cooking an elaborate meal feels like too much of a chore. Follow these simple steps for a perfect result:
- Prepare the Pork: The first crucial step is to gently warm your BBQ pulled pork before you begin assembling the sandwich. This ensures that the pork is heated through evenly and quickly, allowing the cheese to melt perfectly alongside it without the bread burning. You can do this in a microwave, on the stovetop, or even briefly in the skillet before adding the bread.

- Butter the Bread: Generously spread butter on one side of each slice of sourdough bread. This buttered side will be cooked in the skillet, yielding that irresistible crispy, golden-brown finish that is characteristic of a truly great grilled cheese.

- Cook with Care: Heat a skillet or griddle over medium heat. This temperature is key. If the heat is too high, your bread will burn before the cheese has a chance to fully melt and become gooey. If it’s too low, the bread won’t achieve that desired crispness. Place one buttered slice of bread, butter-side down, in the hot skillet. Immediately layer with a couple of slices of your chosen cheese, followed by a generous scoop of the warm BBQ pork, and then top with more cheese slices. Finish by placing the second slice of bread, butter-side up, on top to complete your sandwich.
- Grill to Golden Perfection: Cook the sandwich for approximately 2 to 4 minutes per side, or until both sides of the bread are a beautiful golden brown and the cheese inside is wonderfully melted and oozing. Press down gently with a spatula occasionally to ensure even contact and maximum crispiness.
- Serve Immediately: Once cooked, remove the sandwich from the skillet, cut it in half, and serve it hot. The combination of textures and flavors is best enjoyed fresh!
Expert Tips for the Best Pulled Pork Grilled Cheese:
- Don’t Overload: While tempting, avoid overstuffing the sandwich with too much pork. A balanced filling ensures that the melted cheese can effectively bind all the ingredients together, preventing a messy outcome and allowing for easier eating.
- Cheese Contact is Key: Make sure that cheese is touching both slices of bread. This creates a seal and helps keep the filling securely inside, contributing to that satisfying gooey experience.
- Optional Flavor Boosts: Consider adding a thin layer of caramelized onions, a few slices of pickled jalapeños for a spicy kick, or even a sprinkle of crispy fried onions for extra texture before grilling.
Storage and Serving Ideas for Your Delicious Creation
Pulled Pork Grilled Cheese is undeniably at its best when served fresh off the skillet. That’s when the bread is perfectly crisp, and the cheese is still wonderfully molten and stretchy. For a truly classic and comforting pairing, serve your sandwich alongside a steaming bowl of fire-roasted tomato soup. The tang of the soup beautifully cuts through the richness of the sandwich. Alternatively, a crisp coleslaw adds a refreshing crunch, while simple sides like homemade baked potato chips or perfectly seasoned French fries make for an easy and satisfying meal. These versatile sandwiches also make a fantastic game-day snack or appetizer; simply cut them into smaller, more manageable portions before serving.

Love It? Pin It! Don’t Miss Out on This Recipe!
If you’re already dreaming of making these incredible Pulled Pork Grilled Cheese sandwiches, make sure you can easily find this recipe when hunger strikes. Don’t forget to Pin them to your favorite Pinterest recipe board before you go. It’s the perfect way to save this delicious idea for later and share it with friends!

More Irresistible Barbecue Recipes to Love
My website is a treasure trove of barbecue recipes that are sure to tantalize your taste buds! The Slow Cooker Dr. Pepper Ribs you see pictured above are a perennial favorite among my readers – truly a must-try. But the barbecue adventure doesn’t stop there! You absolutely need to check out my Grilled BBQ Chicken Pizza for a unique take on pizza night, the addictive BBQ Bacon Wrapped Water Chestnuts, the crowd-pleasing BBQ Little Smokies, and these wonderfully flavorful BBQ Pork Chops. There’s a barbecue dish for every occasion!
Pulled Pork Grilled Cheese FAQs
- Can I use other meats for this sandwich? Absolutely! While leftover pulled pork is fantastic, this recipe is incredibly versatile. You can easily adapt it using shredded chicken (especially rotisserie chicken mixed with BBQ sauce), or even pulled beef for a different but equally delicious flavor profile. The key is to ensure the meat is tender and well-seasoned with barbecue sauce.
- What cheese is truly best for this sandwich? The “best” cheese often comes down to personal preference, but Gouda is a stellar choice for its creamy texture and beautiful melt. For those who love a classic diner-style grilled cheese, American cheese delivers unbeatable melt and a familiar, comforting flavor. Cheddar offers a sharper, tangier note, while pepper jack introduces a delightful subtle spice. Feel free to mix and match cheeses for a more complex flavor, or even add a second slice of cheese per layer for maximum gooeyness!
- Can I freeze these sandwiches? I do not recommend freezing the assembled sandwiches. The bread tends to get soggy upon thawing and reheating, compromising the essential crispy texture. However, you can certainly freeze portions of your cooked pulled pork on its own. Thaw the pork whenever you’re ready, and then assemble and grill a fresh sandwich for a quick and easy meal. This is a great meal prep strategy!
- What kind of BBQ sauce should I use? The type of BBQ sauce greatly influences the flavor of your sandwich. A smoky and slightly sweet sauce works wonderfully with pork. My Dr. Pepper BBQ sauce is fantastic, offering a unique depth. Feel free to use your favorite store-bought sauce or a homemade recipe. Experiment with different regional styles, like a tangy Carolina vinegar-based sauce or a rich, molasses-heavy Kansas City style, to find your perfect match.
- How can I ensure my bread is perfectly crispy? The key to crispy bread lies in two things: ample butter and consistent medium heat. Ensure each side of the bread is generously buttered. Cook on a skillet heated to medium – not too hot to burn, not too low to steam. Pressing gently with a spatula also helps create good contact with the pan and promotes even browning and crispiness.

This Pulled Pork Grilled Cheese sandwich is more than just a meal; it’s a testament to how simple ingredients, especially savory leftovers, can be transformed into an unforgettable culinary experience. The irresistible crunch of the sourdough, the luxurious melt of the cheese, and the deeply satisfying flavor of the smoky pulled pork combine to create a dish that always feels like a celebration. Whether you’re seeking a quick, satisfying lunch, a no-fuss weeknight dinner, or an impressive snack for entertaining, this BBQ Pulled Pork Grilled Cheese will undoubtedly earn a permanent spot among your most cherished recipes. Prepare to delight your taste buds and discover your new favorite comfort food.

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Pulled Pork Grilled Cheese
A cheesy, savory twist on a classic, this Pulled Pork Grilled Cheese uses tender leftover pork sandwiches or slow-cooked pork butt with barbecue sauce, layered between slices of buttered sourdough bread. Cook over medium heat until the bread is golden brown and the cheese is perfectly melted. Quick, easy, and the ultimate comfort food for lunch, dinner, or a healthy snack on the go.
Ingredients
- 2 cups BBQ pulled pork
- 8 slices sourdough bread
- 16 slices smoked gouda cheese
- Butter
Instructions
- Warm BBQ pulled pork.
- Heat a skillet over medium heat.
- Butter one side of each slice of bread. Place one slice in the skillet, buttered side down. Layer on 1-2 slices of cheese, about ½ cup of BBQ pork, and then more cheese. Top with the remaining piece of bread, buttered side up, to complete the sandwich.
- Grill for 2 to 4 minutes on each side, until the bread is golden brown and the cheese is melty.
- Cut in half and serve immediately.
